5 Key Features of a Winning Sunscreen Formula
Get to Know These 5 Critical Changes That Can Make or Break a SPF Product
November 21, 2011 – Next summer, consumers will soon see the first wave of many changes to their favorite sunscreen products as the FDA’s new SPF product regulations take effect. In particular, five key changes will ultimately shape the future of suncare. Whether you’re a consumer or a company marketing a SPF brand, don’t get burned! Familiarize yourself with these industry-changing regulations before the new products hit the shelves.
1. Make it Broad-Spectrum
Theoretically, a sunscreen can have an SPF of 50 but still have zero Ultraviolet A (UVA) protection. In other words, a person could spend two hours in the sun and show no signs of sunburn. Meanwhile, the longer UVA rays are attacking her skin, leading to cell DNA damage, hyperpigmentation, wrinkles, loss of elasticity, and, in ever-increasing numbers, skin cancer.
For years, the FDA has only required sunscreen manufacturers to test the Ultraviolet B (UVB) protection that gives a sunscreen its SPF, or Sun Protection Factor. But that number only indicates the amount of time a UVB sunscreen will prevent the skin from reddening when exposed to ultraviolet light.
For a sunscreen to be truly effective, it needs to afford broad-spectrum protection by covering a significant percentage of the UVA range, 320-400 nanometers, as well as the Ultraviolet B (UVB) range, 290-320 nanometers.
Earlier this year, the FDA revised its sunscreen monograph to implement new standards that establish a broad-spectrum test for determining a sunscreen’s UVA protection level proportionate to its UVB protection.
Look for a mix of UV filters that, when used in combination, will give your sunscreen both UVA and UVB protection:
UVA filters (320-400 nm)
Zinc Oxide
Titanium Dioxide
Avobenzone
Oxybenzone (Benzophenone)
Dioxybenzone
Ecamsule
UVB filters (290-320 nm)
Zinc Oxide
Titanium Dioxide
Trolamine Salicylate
Homosalate
Octinoxate
Octocrylene
Dioxybenzone
Octisalate
Oxybenzone
Cinoxate
2. Set Your SPF Goals High… But Not Too High
Sunscreens can range from 2 to 50+. The FDA’s newly revised monograph grants products with an SPF 15 or higher certain privileges that lower-rated products do not have. For instance, only products of SPF 15 or greater that pass the broad-spectrum test will be able to state that they are “broad spectrum” on the front label and feature certain label claims attesting to their ability to reduce the risk of skin cancer and early skin aging when used as directed.
On the other hand, products that are either not broad-spectrum or are broad-spectrum but have SPFs lower than 15 will need to carry a skin cancer/skin aging warning statement. “The objective is to encourage manufacturers to produce products that screen both UVA and UVB rays at a sufficient level to guard against skin cancer and the premature signs of aging,” says Gogi Sangha, CEO and president of G.S. Cosmeceutical USA, a Bay Area-based, FDA-registered, cGMP-compliant custom contract manufacturer of facial, body and OTC skincare products, including sunscreens.
While some sunscreen products on the market advertise SPFs of 80, 90 or even 100, the FDA has proposed a new rule capping SPF claims at “50+” or less. The percentage differences between SPF 15 and 30 and particularly between SPF 30 and 50 are negligible. According to the FDA, no sufficient studies to date have demonstrated that SPF values greater than 50 confer any significant extra protection.
3. Add Antioxidants and Other Skin Protectants
The sun assaults the skin daily with a high dose of free radicals that can damage DNA and age the skin faster than any other single factor. Some evidence suggests that even certain ingredients in sunscreens might produce Reactive Oxygen Species (ROS) when ultraviolet light reacts with ingredients that have penetrated the skin. One solution is to continue reapplying sunscreen to prevent UV light from reaching the UV filters that have penetrated the skin.
Certain antioxidants and other ingredients can also help to counteract the damaging effects. Red algae contains natural UV-screening compound known as mycosporine-like amino acids that actually absorb UVA light. Studies have shown that this natural material:
Boosts SPF
Reduces UV-induced DNA damage in human fibroblasts (the source of our collagen which gives our skin its firmness)
Prevents loss of firmness
Increases skin smoothness
Decreases wrinkles depth
In addition, some published peer-reviewed studies demonstrate that Vitamins C and E work synergistically with sunscreen to offer more protection than sunscreen alone.
4. Select a Proven OTC Manufacturer
Sunscreens making SPF claims fall within the over-the-counter (OTC) category of skincare products. Because the FDA regulates this class of product, sunscreens must be registered as OTC products and contain a label following the accepted Drug Facts format. A contract manufacturer of sunscreens must be FDA-registered, cGMP (Good Manufacturing Practices)-compliant.
In addition, broad-spectrum products must undergo the new FDA SPF testing requirements, which subject each sunscreen to a 10-subject UVB in vivo test and a UVA in vitro test.
Make sure your contract manufacturer has the experience to successfully formulate a SPF product that will pass these rigorous tests, contain your desired ingredients and comply with the FDA’s guidelines.
5. Make Sure Your Product is Covered
Many manufacturers were caught off guard when the FDA announced it would no longer allow companies that market towelettes, wipes, powders, body washes and shampoos to continue making SPF claims.
The agency also prohibited the use of claims referring to products as “waterproof” or “sweatproof.” Rather, these products may bear a “water-resistant” claim and must specify effectiveness against sweating or swimming based on specified testing methods. Sunscreens that are not water-resistant must advise use of a water-resistant sunscreen after swimming or sweating.
Make sure you stay informed with the latest FDA developments and partner with an experienced sunscreen contract manufacturer who can help you navigate the many changes affecting this critical product category.
Filed under: Contract Manufacturing, Cosmeceutical Manufacturing, Cosmetic Chemistry and Formulation, Cosmetics, Health and Wellness, OTC Drug Manufacturing, Personal Care Products, Retail Skincare, SPF's and Sun Care Products, Skincare Technology, Uncategorized | Comments Off